RYCHIGER FILLING & SEALING MACHINE

FS 190

The Rychiger FS 190 is based on a rotary indexing table that can be equipped with individual process modules for a wide range of applications. Thanks to the flexible arrangement of the process modules, the machine can be adapted to many different products, such as Dolce Gusto® and Nespresso® compatible capsules.

For portion packs that require a greater number of process modules, it is possible to combine two FS 190 machines to form one processing unit, catering for all steps from filling and weighing to capsule sealing, as well as many other product-specific processes.

Special features of FS 190

  • Lower tool working cycle independent from rotary indexing table
  • Tools designed for accurate sealing force adjustment
  • individual temperature control for each sealing tool
  • Knee lever sealing system with servo drive
  • Optional integration of gas-tight section for sealing in shielding gas atmosphere

Rotary indexing table

  • Sturdy rotary indexing table
  • Free positioning of all functions
  • Easy exchange of inserts for quick format changes

Capsule infeed / destacker

Depending on the capsule design (stackable or not stackable), the
machine comes with stack channels for manual loading or with a
fully automated capsule infeed system.

  • Destacker for stackable containers with knife or slider mechanism
  • Manual loading of containers in stack channels or automatic loading by means of buffer system
  • Sorting pot infeed with centrifugal transfer for non-stackable containers (multi-chamber containers in bulk, etc.)

 

Punching and sealing

A wide range of different sealing modules and technologies ensures
optimised sealing of any packaging and material combination.

  • Punching and sealing in one step („one-stroke“ technology)
  • Conductive or ultrasound sealing
  • Lid infeed from roll or lid magazine
  • Precision sealing station with closed force flux
  • Inside-cut technology

Filling systems

  • Dosing of powdery products by means of volumetric screw conveyor or other filling system
  • Liquid dosing (flavouring) with various dosing systems

Control and operation

  • Touch screen with process visualisation
  • Continuous monitoring of all relevant process parameters
  • Allen Bradley or Siemens control system

Additional functions

  • Precision weighing with checkweigher or filling level monitoring with optical sensors
  • Camera control system for quality assurance
  • Assembly stations
  • Marking systems with printer (ink jet, laser, etc.)
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FS 120
FS 120

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

The FS 120 is designed for customers looking for a technologically advanced small footprint filler with a throughput of 120 capsules per minute. The Rychiger FS 120 linear machine provides excellent accessibility and exceptional flexibility. Simplified cleaning and fast changeovers are only two of the many advantages of the FS 120 designed by the esteemed Rychiger design team, known for the highest quality of engineering solutions. Thanks to its modular design, the filler can be easily configured for specific processing requirements and handle capsules of various shapes and sizes, including but not limited to Nespresso®, Dolce Gusto®, and K-Cup® compatibles. A dedicated cartoning machine designed for an easy addon to the filler makes the FS 120 a unique machine in its range. It becomes a highly efficient system for processing the capsules and packaging of the completed capsules in cardboard boxes. The cartoner is designed to handle various carton sizes and formats.

FS 190
FS 190

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

The Rychiger FS 190 is based on a rotary indexing table that can be equipped with individual process modules for a wide range of applications. Thanks to the flexible arrangement of the process modules, the machine can be adapted to many different products, such as Dolce Gusto® and Nespresso® compatible capsules.

FS 190 HS
FS 190 HS

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

400 coffee capsules per minute and a footprint of less than 5 square meters speak for themselves: Providing up to 100 rotary cycles per minute, the FS 190 HS is way ahead of the competition.

FS 910
FS 910

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

Whether Nespresso, K-Cup, Dolce Gusto or compatibles: for more than ten years, the FS 910 has been contributing to the success of tea and coffee capsules

FS 960
FS 960

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

More capsules per minute and zero stops: the FS 960 pushes performance to a new level.

FS 960 HV
FS 960 HV

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

With an output of up to 2'000 capsules per minute and unrivaled availability, the FS 960 HV offers everything large producers are looking for.

AF 50
AF 50

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

What you test in the lab needs to be reproducible in serial production. With the AF 50, you can determine the relevant parameters with high precision, for subsequent upscaling to industrial production levels.

RD 06
RD 06

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

With the RD 06, you can test all your processes in connection with punching and sealing – even under clean room conditions. Subsequently, these processes can be scaled up with precision to industrial production levels.

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